When the level of industrial dust reaches the point where it could explode, it becomes highly prone to causing explosions and fires if it comes into contact with things like sparks from static electricity. This is particularly true for dusts like flour, chemicals, and coal. To gather up these dusts using cloth bags, it is essential to use filter bags that have anti-static properties. Making anti-static filter material involves adding conductive fibers to the warp yarn of the base fabric or blending them with chemical fibers while making needle felt. There are different types of anti-static needle felts available, like combinations of polyester and aramid in various arrangements. These felts have excellent resistance to wear and have a surface resistance that ranges from 103 to 108(Ω.cm). There are also options for customization to meet specific needs. Our dedication to quality is evident in our thorough testing process, where each material undergoes extensive experimentation to ensure its stability and prolong its lifespan.
Fiber Characteristic
Fiber | Tensile Strength | Abrasion Resistance | Chemical Acids | Alkali Resistance | Supports Combustion | Continuous Temp(℃) | Surge Temp (℃) |
Polypropylene | Excellent | Excellent | Excellent | Excellent | Yes | 93 | 93 |
Nylon | Excellent | Excellent | Poor | Excellent | Yes | 93 | 93 |
Homopolymer Acrylic | Good | Good | Very Good | Fair | Yes | 127 | 140 |
Copolymer Acrylic | Average | Fair | Good | Fair | Yes | 110 | 120 |
Polyester | Excellent | Excellent | Fair | Fair | Yes | 135 | 149 |
Aramid | Very Good | Excel | Fair | Poor | NO | 191 | 218 |
PTFE | Average | Fair | Excellent | Excellent | NO | 232 | 260 |
Fiberglass | Excellent | Fair | Good | Fair | NO | 260 | 288 |
PPS | Very Good | Excel | Excellent | Very Good | NO | 191 | 218 |
P-84 | Very Good | Excel | Very Good | Fair | NO | 260 | 288 |
Layer: Polyester/Polyester + antistatic fiber
Scrim: Polyester/Anti-static polyester
Available weight: 350g/m2, 400g/m2, 450g/m2, 500g/m2, 550g/m2, 600g/m2
Treatment: Heat-set, singed and glazed, Water & Oil repellent, e-PTFE membrane laminated
Electroconductivity: <1010
Service temperature: 130℃ continue, 150℃ maximum
Regular width: 2m-2.2m
Application: Coal-fired boiler, Power plant, etc.
Filter Media Roll goods for Dust filtration
• Fiberglass fabric with and without e-PTFE membrane
• Needle felt with and without e-PTEF membrane
• Material weight from 250g/m2 to 1000g/m2
• Roll length from 50m to 300m
• Shortest delivery time
• Customized and developed products as customer’s request
Application
The primary use of antistatic needle punched filter fabric is in dust bag products. It is commonly applied in the following industries:
1. Cement manufacturing, including grinding, packaging, and transportation.
2. Smelting processes, like sintering machines and continuous casting.
3. Mining operations, especially in gathering limestone powder.
4. Non-ferrous metal plants, for transporting alumina and electrolytic aluminum.
5. Furniture production, particularly in grinding workshops.
6. Collecting dust in grain processing.
7. Collecting dust in pharmaceutical and other diverse industries.
Spec Item | Layer/Scrim | Weight(g/m2) | Air Permeability(cm3/cm2.s) | Thickness (mm) | Warp Tensile Strength (N/50mm) | Weft Tensile Strength (N/50mm) | Warp Elong(%) | Weft Elong(%) | Treatment | Continuous Temp (℃) |
002UA | PET/anti static PET | 500±5% | 15±25% | 1.8±0.2 | ≥1000 | ≥1200 | ≤30 | ≤55 | Heatset, singed &glazed | ≤130 |
003UA | PET+5% anti static fiber/PET | 500±5% | 15±25% | 1.8±0.2 | ≥1000 | ≥1200 | ≤30 | ≤55 | Heatset, singed and glazed | ≤130 |
FAQ:
Q1. What is the packing way for needle felt roll goods?
A: Standard export packing with plastic bag and woven bag.
Q2. What’s the MOQ for each type?
A: No problem to supply small quantity like 100lm or 50lm because we have stock or regular order for regular types.
Q3. Is it possible to get free sample?
A: Yes. Free sample can be provided by us.
Q4. What about the delivery time?
A: For regular order, within 4 weeks. It depends on the items and the quantity of the order.
Q5. Can you special customized products?
A: Yes, we can design and produce according customer’s request or sample.
When the level of industrial dust reaches the point where it could explode, it becomes highly prone to causing explosions and fires if it comes into contact with things like sparks from static electricity. This is particularly true for dusts like flour, chemicals, and coal. To gather up these dusts using cloth bags, it is essential to use filter bags that have anti-static properties. Making anti-static filter material involves adding conductive fibers to the warp yarn of the base fabric or blending them with chemical fibers while making needle felt. There are different types of anti-static needle felts available, like combinations of polyester and aramid in various arrangements. These felts have excellent resistance to wear and have a surface resistance that ranges from 103 to 108(Ω.cm). There are also options for customization to meet specific needs. Our dedication to quality is evident in our thorough testing process, where each material undergoes extensive experimentation to ensure its stability and prolong its lifespan.
Fiber Characteristic
Fiber | Tensile Strength | Abrasion Resistance | Chemical Acids | Alkali Resistance | Supports Combustion | Continuous Temp(℃) | Surge Temp (℃) |
Polypropylene | Excellent | Excellent | Excellent | Excellent | Yes | 93 | 93 |
Nylon | Excellent | Excellent | Poor | Excellent | Yes | 93 | 93 |
Homopolymer Acrylic | Good | Good | Very Good | Fair | Yes | 127 | 140 |
Copolymer Acrylic | Average | Fair | Good | Fair | Yes | 110 | 120 |
Polyester | Excellent | Excellent | Fair | Fair | Yes | 135 | 149 |
Aramid | Very Good | Excel | Fair | Poor | NO | 191 | 218 |
PTFE | Average | Fair | Excellent | Excellent | NO | 232 | 260 |
Fiberglass | Excellent | Fair | Good | Fair | NO | 260 | 288 |
PPS | Very Good | Excel | Excellent | Very Good | NO | 191 | 218 |
P-84 | Very Good | Excel | Very Good | Fair | NO | 260 | 288 |
Layer: Polyester/Polyester + antistatic fiber
Scrim: Polyester/Anti-static polyester
Available weight: 350g/m2, 400g/m2, 450g/m2, 500g/m2, 550g/m2, 600g/m2
Treatment: Heat-set, singed and glazed, Water & Oil repellent, e-PTFE membrane laminated
Electroconductivity: <1010
Service temperature: 130℃ continue, 150℃ maximum
Regular width: 2m-2.2m
Application: Coal-fired boiler, Power plant, etc.
Filter Media Roll goods for Dust filtration
• Fiberglass fabric with and without e-PTFE membrane
• Needle felt with and without e-PTEF membrane
• Material weight from 250g/m2 to 1000g/m2
• Roll length from 50m to 300m
• Shortest delivery time
• Customized and developed products as customer’s request
Application
The primary use of antistatic needle punched filter fabric is in dust bag products. It is commonly applied in the following industries:
1. Cement manufacturing, including grinding, packaging, and transportation.
2. Smelting processes, like sintering machines and continuous casting.
3. Mining operations, especially in gathering limestone powder.
4. Non-ferrous metal plants, for transporting alumina and electrolytic aluminum.
5. Furniture production, particularly in grinding workshops.
6. Collecting dust in grain processing.
7. Collecting dust in pharmaceutical and other diverse industries.
Spec Item | Layer/Scrim | Weight(g/m2) | Air Permeability(cm3/cm2.s) | Thickness (mm) | Warp Tensile Strength (N/50mm) | Weft Tensile Strength (N/50mm) | Warp Elong(%) | Weft Elong(%) | Treatment | Continuous Temp (℃) |
002UA | PET/anti static PET | 500±5% | 15±25% | 1.8±0.2 | ≥1000 | ≥1200 | ≤30 | ≤55 | Heatset, singed &glazed | ≤130 |
003UA | PET+5% anti static fiber/PET | 500±5% | 15±25% | 1.8±0.2 | ≥1000 | ≥1200 | ≤30 | ≤55 | Heatset, singed and glazed | ≤130 |
FAQ:
Q1. What is the packing way for needle felt roll goods?
A: Standard export packing with plastic bag and woven bag.
Q2. What’s the MOQ for each type?
A: No problem to supply small quantity like 100lm or 50lm because we have stock or regular order for regular types.
Q3. Is it possible to get free sample?
A: Yes. Free sample can be provided by us.
Q4. What about the delivery time?
A: For regular order, within 4 weeks. It depends on the items and the quantity of the order.
Q5. Can you special customized products?
A: Yes, we can design and produce according customer’s request or sample.
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